Assembly & Production · Powered by PLI Assembly

KITTING
SERVICES.

When your line waits on parts, everything slows down.

Loose components, mismatched counts, operators hunting for the right pieces — every one of those is a stoppage. You need every part grouped, counted, and ready so your line just builds.

Kit BuildKitting

3 Parts1 KitVerified

What We Do

PARTS READY,
SO THE LINE JUST BUILDS.

PLI assembles components into production-ready kits, counted and sequenced exactly how your line needs them, at your facility or ours.

The result is fewer line stoppages, fewer picking errors, and a build that flows.

An operator hunting for a part is an operator who isn't building.

What's Included

LOOSE COMPONENTS IN,
COUNTED KITS OUT.

Production Kitting

Components grouped per build.

Sequenced & Line-Side Kitting

Delivered in the order your line needs.

Sub-Assembly Kitting

Built sets, not just loose parts.

Bill-Of-Material Kitting

Assembled to your specification.

Counting & Verification

Every kit counted before it moves.

Custom Kit Packaging & Labeling

Identified the way your line reads it.

Combined Kitting & Packaging

Grouped and packed in a single pass.

Documented Counts & Reporting

Counts and output on the record.

Where We Kit

WE BUILD KITS
WHERE THEY GET USED.

At Your Facility

Kits built and staged at your line.

At a PLI Center

Dedicated space for the work, off your floor.

At Your Supplier

When the work belongs upstream.

A worker in gloves handling a component at a staging table, with parts boxed in bins and build sheets laid out below.
Every part for the build, in one place

NO HUNTING.
NO SHORTAGES.

A kit is a promise that everything needed for the next build is already there, in the right quantity, in the right order.

We count against your bill of materials before the kit leaves, so a shortage gets caught at our bench instead of at your line.

Stock photo: Shixart1985 · CC BY 2.0 — pending PLI photography

Why PLI

A LINE THAT NEVER
WAITS ON PARTS.

Fewer Stoppages

Parts ready so your line keeps moving.

Accuracy

Counted and verified to your bill of materials.

Flexible Capacity

Scale with your production volume.

Quality Built In

Checks integrated into the kitting.

Clear Reporting

Counts and output documented.

Certified Quality

ISO Certified quality system.

Who It's For

FOR LINES THAT SHOULD
ONLY HAVE TO BUILD.

Manufacturers who want their line supplied and ready to build — especially in automotive, appliance, industrial, consumer products, and distribution.

Common Triggers

  • Operators losing time hunting for the right pieces
  • Picking errors reaching the line as mismatched counts
  • A build that needs parts delivered in sequence
  • Loose components arriving faster than they can be sorted
Warehouse racking holding wrapped and labelled stock, each bay marked with a location code.
Staged and sequenced to the build order

IN THE ORDER
YOU BUILD IT.

A kit that arrives complete but out of order still costs the line time. Sequencing means the next kit is always the next build.

Kits are staged and delivered line-side in your build order, labelled the way your operators read them.

Stock photo: Shixart1985 · CC BY 2.0 — pending PLI photography

Proof

WHAT BACKS
THE COUNT.

ISO CertifiedA certified quality system behind every project.
Documented CountsCounts and reporting recorded on every project.
0 States CoveredOhio, Michigan, Pennsylvania, Indiana & Kentucky.

Common Questions

WHAT BUYERS ASK
BEFORE THEY CALL.

What is kitting?

Grouping and counting components into ready-to-use sets so production can build without hunting for parts.

Can you sequence kits to our line?

Yes, kits are built and delivered in the order your line needs them.

Can PLI kit at our site or yours?

Both, at your facility, a PLI center, or your supplier's site.

What's the difference between kitting and assembly?

Kitting organizes components into sets; assembly builds those components into product. Many projects use both.

WHEN PRODUCTION CAN'T WAIT,
CALL PLI.

Tell us what you need kitted and we'll mobilize the right team.

sales@phillipslightindustrial.com

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